Situation:
Customer having response issues with current vendor
A manufacturer of highly precise surveillance
cameras approached CBM to quote and supply a variety of gears and bearings.
Their original supplier had become progressively less responsive and
they were having difficulty getting the supplier to submit updated quotes
for their upcoming orders.
CBM received the RFQ and submitted the quote
for modified gears within two days. The
result was an average 21% cost savings over the incumbent supplier on all
parts quoted. The customer
placed an order for the parts and CBM began shipping the custom gears within
4 weeks of receipt of the order. The
previous supplier took 2 weeks to return the RFQ with price increases from
the previous orders.
The customer is now working on major military contracts and requires
shortened lead times for all components in order to fulfill the lead time
requirements from the military. CBM
is now working with the customer to establish stocking levels of completed
parts to accommodate just-in-time delivery on these critical components.
A manufacturer of paper handling machinery
asked CBM for help with a problem on shafting applications in their various
assemblies. The customer had
worked with several different manufacturers directly to solve a problem with
straightness. The customer was
constantly rejecting parts because the received lots were inconsistent.
Many of the parts were out of tolerance.
Situation:
Customer having difficulty manufacturing a custom gear
A contract manufacturer was purchasing a
fine-pitch gear from CBM. After
receipt of the gear, the customer was modifying the part with special holes
in the face of the gear as well as pressing a bronze bearing into the bore.
The final operation was masking the teeth and plating the part with
zinc black chromate.
The customer was experiencing a high rate of rejection due to the fact
that the part had so many secondary operations performed on the gear.
Most of the rejections were due to poor plating and the quality of
the elliptical holes machined into the gear face.
The customer contacted CBM to see if they could quote the part
complete to print. CBM worked
with a highly qualified gear manufacturer to perform all the operations and
produce a finished part. The
result was a 55% cost savings over the part being made in multiple
operations. The rejection rate
was reduced to zero which eliminated the expense of scrapping the base
gears.